Offering Palm Kernel Expeller.

Palm Kernel Expeller, the first oil seed crushing equipment manufacturer in India. Our 70 years of experience and expertise, has lead us to become a world class manufacturer in the oil mill industry.

A highly specialized research and development team ensures that all machinery meets international technical standards.
The triple helical gear box is state of the art technology and energy efficient. It is made as per European Standard and is CE certified

Advantages of PK Expeller :

• Maximizing oil extraction from palm Kernel.
• Low investment - easy to install.
• High throughput Capacity.
• Efficient with low operating cost and higher productivity.
• Alloy steel with ultrasonically tested screw shaft.
• Heavy – duty bearings.
• Low residual oil content in second press cake.
• Reducing internal wear and tear.
• Low power consumption per tonne.

Offering X' Press Series Oil Expeller.

Our X' Press Series Oil Expeller, the latest high capacity expeller designed by Kumar engineers with years of experience and expertise. X’ press expeller are efficient with low operating cost and higher productivity.

The triple helical gear box is state of the art technology and energy efficient. It is made as per European Standard and is CE certified. Kumar expellers are being manufactured since 1939’s and are upgraded with the modern technology.

THE X’ Factor machine:

X' Press Expeller/ X’Cellent Result

• X’ tra Yield
• X’ tra Strong
• X’ tra Reliable
• X’ tra Economical
• X outs the competition

Capacity:

• Full Press - 110 - 130 TPD
• Pre Press - 200 - 225 TPD
• Power (HP)** - 215 HP
• HP will vary according to the type of seed or oil recovery ratio.

Offering Single Chamber Oil Expeller.

New Oil_N_Oil Series Single Chamber Oil Expellers are designed for greater flexibility capacity and efficiency.

The Expeller is supplied with triple reduction helical gear box coupled independently with Expeller’s Main Motor.

The Gear box is state of the art technology and energy efficient. It is made as per European Standard and is CE certified.

The expellers are supplied with 2 to 6 stage stack cooker for conditioning the oil seeds before crushing. These cookers are self driven with their independent geared motor.

Our New Oil_N_Oil Series Expellers are designed for crushing all types of oil seeds like sunflower, Mustard, Groundnut, sesame, soybean, Copra, Palm Kernel, Jatropha, Shea nut & other edible and non edible oil seeds.

Salient Features :

• Maximum Oil Yield at low operating cost.
• Easy and time saving main worm shaft removal.
• Special designed locking type clamping bars and bolts.
• Worms and Collars are hardened and tempered
• Cage bars are hardened and tempered
• Heavy duty bearings for thrust loads.
• Low residual oil content in cake.
• Low Power consumption.

Offering Continuous Physical Refinery.

The system is designed to fully refine, i.e. pre treat, bleach, strip and deodorize Palm olein. In the Pre Treatment section phosphoric acid is added to crude oil, which reacts with the gums present in oil. The Bleaching System is based on treatment with bleaching earth followed by filtration. The process design is illustrated on the attached drawing. The High Efficiency Deodorizing System can be used for deodorizing of neutralized oils as well as stripping and deodorizing of high FFA oils as part of physical refining.

Merits Of Continuous Physical Refinery:

1. Continuous bleacher with vacuum-sealed bleaching earth dosing arrangement is provided for a very quick and efficient bleaching of the oil.
2. Adequate Plate Heat Exchangers and other heat exchangers are provided to enhance maximum heat recuperation of the out going oil form the deodorizer and thus reduces the steam consumption to a barest minimum.
3. An additional heat exchanger is provided to reccupe the heat of out going thermic fluid for the feed oil to the stripper and thus reduce the total heat load on the stripper.
4. Vertical packed type D.O. ensures efficient deodorization of the oil with minimum steam consumption.
5. 4 Stage Mazda make high vacuum equipment is provided to have suitable vacuum (3 torr) for the process.
6. Three stages of filtration of the oil are provided before reaching to the final holding tank to assure the best quality of the refined oil.
7. Plate and frame type heat exchangers are mostly used for less space consumption, less maintenance, and efficient heat transfer.
8. Complete automation is provided to assure continuity of the process and less manpower requirement.
9. The complete plant layout and equipments are designed and arranged for better space utilization, operator friendly and less man power requirement.

Offering Continuous Chemical Refinery.

The system is designed to fully refined, i.e. degum / neutralize, bleach, strip and deodorize seed oils. The Degumming / Neutralizing System are used as the first step in chemical refining referred to as Neutralizing. This step will generally produce oil with lower levels of residual phosphatides and less residual pigments and therefore require less bleaching earth in bleaching as well as help generate finished deodorized oil with a lighter color and longer shelf life. The process design is illustrated on the attached drawing. The Bleaching System is based on treatment with bleaching earth followed by filtration. The High Efficiency Deodorizing System can be used for deodorizing of neutralized oils as well as stripping and deodorizing of high FFA oils as part of physical refining.

Salient features

1.Using Plate heat exchanger temperature of feed oil is maintained constant.

2.Mixer – New mixer design helps intimate mixing of the feed oil and chemicals within shortest time. (All mixers are provided are S.S. M.O.C.)

3.Reaction vessel or holding tank – This is provided to ensure completion of reaction within minimum period. The vessel is provided with the controlled agitation to help dispersion of the separated particles and to develop the particle size, which ultimately help during separation.

4.Washing Mixer – Mixing of water to soap free oil from neutralizing separator is carried out in our newly developed mixer, which help in reducing water consumption and minimum soap p.p.m. in separated washed oil.

Offering Solvent Extraction Plant.

Solvent Extraction Plants are continuous and fully automatic intended for medium and large scale processing. A modern desolventizer Toaster has always been standard equipments in the plant for better de-solventization and biological value of metal is achieved by the Desolventizer toaster apart from incorporation more stable moisturizer. Solvent Extraction Plants are known for efficiency, modern design and a continuous process of up gradation and other sales service at par with international standards.
We have a joint venture with Crown Iron works USA and Europa Crown, UK to manufacture Solvent Extraction Plant of higher capacity based on their Technical backup.

REDUCTION IN SOLVENT LOSS :

1. Our newly developed solvent recovery system guarantee minimum solvent loss. This can be incorporated in running plant also for minimum solvent loss. Details of the same can be provided on request only.
2. Flash steam recovery system from condensate will help in reduction of steam consumption by 20 to 30%.
3. Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.
4. Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T
5. Special rinsing and back washing system to keep the band conveyor clean which will provide better percolation and avoid flooding i.e. better extraction.
6. Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.

Offering Solvent Extraction Plant .

Our Solvent Extraction Plants are continuous and fully automatic intended for medium and large scale processing. A modern desolventizer Toaster has always been standard equipments in the plant for better de-solventization and biological value of metal is achieved by the Desolventizer toaster apart from incorporation more stable moisture

Our Solvent Extraction Plants are known for efficiency, modern design and a continuous process of up gradation and other sales service at par with international standards

We have a joint venture with Crown Iron works USA and Europa Crown, UK to manufacture Solvent Extraction Plant of higher capacity based on their Technical backup.

Reduction In Solvent Loss:

1. Our newly developed solvent recovery system guarantee minimum solvent loss. This can be incorporated in running plant also for minimum solvent loss. Details of the same can be provided on request only.
2. Flash steam recovery system from condensate will help in reduction of steam consumption by 20 to 30%.
3. Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.
4. Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T
5. Special rinsing and back washing system to keep the band conveyor clean which will provide better percolation and avoid flooding i.e. better extraction.
6. Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.

Our Solvent Extraction Plants are continuous and fully automatic intended for medium and large scale processing. A modern desolventizer Toaster has always been standard equipments in the plant for better de-solventization and biological value of metal is achieved by the Desolventizer toaster apart from incorporation more stable moisture

Our Solvent Extraction Plants are known for efficiency, modern design and a continuous process of up gradation and other sales service at par with international standards.
We have a joint venture with Crown Iron works USA and Europa Crown, UK to manufacture Solvent Extraction Plant of higher capacity based on their Technical backup.

Salient Features for Extraction Plant.

1. Our newly developed solvent recovery system guarantee minimum solvent loss. This can be incorporated in running plant also for minimum solvent loss. Details of the same can be provided on request only.
2. Flash steam recovery system from condensate will help in reduction of steam consumption by 20 to 30%.
3. Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.
4. Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T
5. Special rinsing and back washing system to keep the band conveyor clean which will provide better percolation and avoid flooding i.e. better extraction.
6. Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.

Offering Solvent Extraction Plant .

Solvent Extraction Plants are continuous and fully automatic intended for medium and large scale processing. A modern desolventizer Toaster has always been standard equipments in the plant for better de-solventization and biological value of metal is achieved by the Desolventizer toaster apart from incorporation more stable moisture

Solvent Extraction Plants are known for efficiency, modern design and a continuous process of up gradation and other sales service at par with international standards

We have a joint venture with Crown Iron works USA and Europa Crown, UK to manufacture Solvent Extraction Plant of higher capacity based on their Technical backup.

Reduction In Solvent Loss:

§ Our newly developed solvent recovery system guarantee minimum solvent loss. This can be incorporated in running plant also for minimum solvent loss. Details of the same can be provided on request only.

§ Flash steam recovery system from condensate will help in reduction of steam consumption by 20 to 30%.

§ Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.

Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T

§ Special rinsing and back washing system to keep the band conveyor clean which will provide better percolation and avoid flooding i.e. better extraction.

§ Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.

• Our newly developed solvent recovery system guarantee minimum solvent loss.
• This can be incorporated in running plant also for minimum solvent loss.
• Details of the same can be provided on request only.
• Flash steam recovery system from condensate will help in reduction of steam consumption by 20 to 30%.
• Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.
• Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T Special rinsing and back washing system to keep the band conveyor clean which will provide better percolation and avoid flooding i.e. better extraction.
• Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.

Offering Double Chamber Oil Expeller.

Our New Super Press Double Chambers Oil Expellers are designed for greater flexibility capacity and efficiency.

The expellers are supplied with 2 to 6 stage stack cooker for conditioning the oil seeds before crushing. These cookers are self driven with their independent geared motor.

New Super Press Expellers are based on the latest design and technology due to the constant in house R & D resulting in energy efficient Expellers.

Our New Super Press Series Oil Expellers are designed for crushing all types of oil seeds like sunflower, Mustard, Groundnut, sesame, soybean, Copra, Palm Kernel, Jatropha, Shea nut and various other edible and non edible oil seeds.

Salient Features

• Maximum oil recovery due to longer residence time in chamber
• Maximum Oil yield at low operating cost
• Heavy duty cage bars for higher load duty.
• Heavy duty main shaft.

Single piece steel cast chamber cages vertical split type hinged to body for easy and fast opening and closing for maintenance with the help of ratchet operating chamber hoist.

• MARK II B - 20/25 TPD - 75 HP
• MARK II A - 15/18 TPD - 50 HP

Offering Solvent Extraction Plant.

Solvent Extraction Plants are continuous and fully automatic intended for medium and large scale processing. A modern desolventizer Toaster has always been standard equipments in the plant for better de-solventization and biological value of metal is achieved by the Desolventizer toaster apart from incorporation more stable moisture.

Our Solvent Extraction Plants are known for efficiency, modern design and a continuous process of up gradation and other sales service at par with international standards

We have a joint venture with Crown Iron works USA and Europa Crown, UK to manufacture Solvent Extraction Plant of higher capacity based on their Technical backup.

REDUCTION IN SOLVENT LOSS :

Our newly developed solvent recovery system guarantee minimum solvent loss. This can be incorporated in running plant also for minimum solvent loss. Details of the same can be provided on request only.
Flash steam recovery system from condensate will help in reduction of steam consumption by 20 to 30%.

Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.

Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T

Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.

Offering Triple Chamber Oil Expeller.

Our New Super Press Double Chambers Oil Expellers are designed for greater flexibility, capacity and efficiency.

The expellers are supplied with 2 to 6 stage stack cooker for conditioning the oil seeds before crushing. These cookers are self driven with their independent geared motor.

New Super Press Expellers are based on the latest design and technology due to the constant in house R & D resulting in energy efficient Expellers.

Our New Super Press Series Oil Expellers are designed for crushing all types of oil seeds like sunflower, Mustard, Groundnut, sesame, soybean, Copra, Palm Kernel, Jatropha, Shea nut and various other edible and non edible oil seeds.

Salient Features :

• Maximum oil recovery due to longer residence time in chamber
• New generation ‘CE’ Marked triple reduction gear box coupled independently with Motor. These are high efficiency, power saving and low maintenance and least down time.
• Maximum Oil yield at low operating cost
• Single piece steel cast chamber cages vertical split type hinged to body for easy and fast opening and closing for maintenance with the help of ratchet operating chamber hoist.
• Capacity - 50 TPD
• Power (HP) - 150 HP